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This solution enables the cladding of corrosion resistant and hard surfacing alloys by an innovative low dilution process in combination with high quality welding consumables. The customer benefits from significant savings in production time and material consumption. How does this become possible? By achieving mechanical properties and corrosion resistance with a single layer as opposed to the two layers required by conventional processes. Cladding of alloy 625 with Fe<5% in one single layer is now possible using UTP A 6222Mo wire and our CladPulse process.
CladPulse is a special process aimed to obtain low dilution with the base material as its primary objective. In order to meet this target, a very soft arc has been designed, acting on more than 30 parameters, governing the wave form resulting in low pressure on the base material.
CladPulse can be installed in the premium welding machine URANOS models.
voestalpine Böhler Welding solid wires for cladding are specifically designed for such applications within restricted specifications, offering excellent feedability and producing weld deposits that are highly resistance to corrosive environments or with outstanding wear resistance, depending upon the alloys.
The perfect choice for the MIG cladding of alloy 625 is UTP A6222Mo, with its fine-tuned balance of residual elements, chemical analysis in restricted specification, excellent surface finishing, which makes the clad metal corrosion resistant and also improves the cladding behavior.
Clad metal corrosion resistance is proven in accordance with ASTM G48-C and ASTM G28-A testing methods. It is stress corrosion cracking resistant as well.
One of the most important aspects in the welding process is the protection of the welder. Which is why voestalpine Böhler Welding created the new personal protection and accessories line.
The products reflect our high-quality demands and give welders the protection and the tools they need. Helmets such as Guardian 62 Complete and the Guardian 62F Air Complete, gloves, glasses and clothes are ideal for the pipeline jobsite. Additionally, we provide a full range of electrode holders and ground clamps.
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